SystemSuite.
The platform that ties
your factory together.
One layer over orders, planning, processing, maintenance and BI. Six Systain modules, one source of truth, and a real-time picture of everything happening on your floor.
Deployments
Live
Reduction
To Payback
Connect every
moving part of your factory.
SystainSuite is the orchestration layer that connects production planning, processing, maintenance, energy, costing and BI into a single real-time picture.
It runs alongside your existing ERP and MES — or replaces them entirely. Either way, your supervisors stop reconciling spreadsheets and start running the floor from one screen.
Real-time floor visibility
Every order, every machine, every shift — live. See bottlenecks form before they cost you a delivery date.
Plan, process and maintain in one system
T-APS schedules, T-DH/T-FM/T-Print process, PM maintains, and SystainSuite ties their data together so each module gets smarter with the others.
ESG & sustainability reporting, baked in
Water, energy, chemical and CO₂ consumption tracked at order, batch and product level — ready for GOTS, M&S, H&M and Tesco audits.
Costing accurate to the batch
True per-order, per-shade and per-machine cost — including water, energy, chemicals and labour — so margin decisions stop being guesses.
Vendor-neutral integration
Connects to SAP, Oracle, Microsoft Dynamics, and any modern ERP via REST/SOAP. Works with PLCs from Siemens, Allen-Bradley, Mitsubishi and others.
Six specialised tools.
One unified system.
Schedule production with intelligence, not spreadsheets.
Plans floor operations in the optimum sequence to maximise on-time deliveries and equipment utilisation while minimising changeover, downtime and resource cost.
Constraint-aware sequencing
Honours dye-bath compatibility, machine capabilities, due dates, priorities and operator availability simultaneously.
What-if scenario planning
Rerun tomorrow's schedule with a rush order or a broken machine and see the cost impact instantly.
Drag-and-drop adjustment
Override the optimiser when supervisors know better. The system recalculates downstream impact in real time.
Multi-plant orchestration
Schedule across multiple sites — useful for large groups balancing load between mills.
The flagship. Optimises every shade, every batch, every shift.
Cuts water, salt, dyestuff and energy by recommending the right recipe, machine and parameters for each colour — and learns continuously from your production results.
Recipe optimisation
Generates the lowest-cost recipe to hit a target shade with confidence — using your historical batches as training data.
Right-first-time prediction
Identifies high-risk batches before they run, drastically cutting reprocessing and shade-matching failures.
Liquor-ratio & salt control
Reduces water and chemical consumption per kg without compromising fastness or shade depth.
Inline correction
Suggests mid-batch adjustments based on real-time pH, temperature and conductivity readings.
Make finishing as data-driven as dyeing.
Optimises stenter speed, temperature, chemical dosage and width-control to hit hand-feel and shrinkage targets at minimum energy cost.
Energy-optimised stenter curves
Cuts gas/electricity per metre by 15–25% without compromising finish quality or throughput.
Recipe library
Centralised, version-controlled recipes — no more lost specs when an experienced operator leaves.
Shrinkage & GSM prediction
Predicts finished-fabric properties before the run, minimising off-spec production.
Auto-recipe to PLC
Push the optimum recipe directly to the stenter PLC — no manual transcription, no transcription errors.
From design to printed metre, optimised end-to-end.
Optimises rotary, flat-bed and digital printing operations — paste preparation, registration, drying and steaming — for minimum waste and maximum throughput.
Paste prep optimisation
Reduces print-paste waste by accurately calculating exact volumes per design and run length.
Strike-off management
Centralises sample tracking and approvals — fewer iterations, faster sign-off.
Drying / steaming control
Optimises curing parameters for fastness with minimum energy use.
Digital + rotary unification
One system across all print methods, including hybrid runs.
Stop reacting to breakdowns. Predict them.
Tracks asset condition, schedules preventative maintenance, and surfaces emerging failures before they cost a shift.
Condition-based scheduling
Maintenance triggered by sensor data, not arbitrary calendar intervals — cutting both downtime and over-servicing.
Spare-parts inventory link
Maintenance work orders auto-reserve parts; low-stock alerts route to procurement before the next service window.
Mobile work orders
Technicians complete jobs, log readings and photo-document repairs from a phone or tablet on the floor.
MTBF / MTTR analytics
Asset reliability metrics built in, so capex decisions are based on real-life data, not vendor promises.
Floor-level data capture without the paperwork.
A floor-deployed terminal layer that captures process data, operator input, and quality inspections at the point of work — and pushes it straight into SystainSuite.
Operator dashboards
Each station shows what to run, in what order, and to what spec — live.
Touchscreen QC capture
Quality issues logged at source — no paper, no second-shift retyping.
Multilingual UI
Localised for India, Pakistan, Bangladesh, Turkey, Egypt, China, Vietnam and more.
Offline-tolerant
Continues operating during network outages, syncs when connectivity returns.
SystainSuite sits
at the centre.
Built for industrial
scale and reliability.
When a $45B group
picks one platform.
"Maximised efficiency, optimised energy and cost, minimised environmental impact across our Knits Division."
Aditya Birla selected SystainSuite (anchored on T-DH) to drive its operational and ESG transformation. After evaluation against three other MES vendors, the implementation became the template for further rollouts across the wider group.
per kg fabric
per kg fabric
full payback
Start with one module.
Grow into the full suite.
Want to see SystainSuiterunning on a factory like yours?
30-minute call. We'll show you a live deployment in your industry and run a back-of-envelope ROI for your throughput.