Expert systems for process manufacturing · Since 2010
Systainable builds the software that decides how your plant runs: what to make and when, what recipe and machine settings to use, and what it actually cost. More than 200 systems commissioned across 25 countries in textiles, food, chemicals and construction materials.
No charge, no obligation, and you speak to an engineer who has commissioned these systems. Not a salesperson.
Enter what you process in a year. The figures use our customers' actual averages.
Based on averages Systainable Solutions publishes across 1.3 million tonnes of fabric processed by its customers since 2010. Your own figures will differ with process, substrate and starting position, which is what a technical call establishes.
Measured, not modelled
These are realised savings across 1.3 million tonnes of fabric processed, not projections from a business case.
Process plants like these run the Systain range in more than 25 countries. Images are representative of the sector rather than of specific customer facilities.
The products
Most customers start with one, prove it, then add the next. They share a knowledge base and a reporting layer, so they compound rather than collide.
Plans the floor in the best possible way, so more orders ship on time from the plant you already have.
One system for orders, execution, inventory, quality, purchasing, capacity and cost.
Gets the recipe, the machine settings and the process right first time, every batch.
Brings the same recipe discipline to the finishing line.
Also available: Systain T-Print for printing expert system, Systain PM for maintenance management, Systain DWS for dispensing and weighing.
Who runs it
Every one of these is a batch process where the recipe, the schedule and the dosing decide the cost per unit. That is the problem our systems were built for.
Dyeing, finishing and printing, where water, steam and chemicals dominate the cost per kilogram.
Batch and continuous production where changeovers, shelf life and on-time delivery all pull against each other.
Detergents, paints, varnishes and specialty chemicals, where recipe accuracy and scheduling drive yield and compliance.
Process plants running batch operations against variable demand and long changeovers.
In their words
Named companies, named people, and the specific system each of them runs.
Express full satisfaction with the expert systems implemented at the Ahmedabad factory, and single out our service and customer support as an example other vendors in the textile world should follow.
Describes a yearlong cooperation spanning expert-system implementation and textile technology transfer, which allowed Gamateks to become a flagship supplier to Marks & Spencer, Tesco and other major retailers.
Describes the success of the T-DH implementation, and explains the decision to go on and implement the finishing expert system T-FM as well.
Expresses satisfaction with the performance achieved across several of the company’s factories through our expert systems and support.
Putting it in perspective
Free, 18 pages
What manufacturers across 25 countries actually saved per kilogram produced, and the four things that separate the top quartile from everyone else.
PDF, no sign-up wall
One email with the PDF. No sequence, no sales call unless you ask for one.
We send the report and nothing else unless you ask. See our privacy notice.
Technical call
Tell us what you make and how the plant runs now. We will tell you which of the systems is relevant, what it would realistically save, and how long commissioning takes. If none of it fits, we will say so.
Straight answers
We build expert systems for process manufacturers. In plain terms, software that decides how to run your plant: what to make and when (T-APS), what recipe and machine settings to use (T-DH), and how to track orders, quality and cost across the whole operation (Systain Suite). Our customers are textile, food, chemicals and construction materials manufacturers in more than 25 countries.
Across 1.3 million tonnes of fabric processed by our customers since 2010, the averages are 38 litres of water and 1 kilogram of CO₂ saved per kilogram of fabric, and 0.10 to 0.20 US dollars of cost taken out per kilogram. Put your own annual tonnage into the calculator on this page to see what that means for your plant.
No. It started in textiles and that is where the longest track record is, but the same expert systems now run in dairies, detergents, paints and varnishes, pharmaceuticals and construction materials. Any discontinuous batch process is a candidate.
No. Systain sits where your ERP does not reach, on the plant floor. The ERP holds the commercial picture, Systain decides and records what actually happens on the machines, and the two exchange data.
It depends on the product and the plant, but these are quick-win systems rather than multi-year programmes. Klash set up an entire new dyehouse within a few months with our systems and support. Book a technical call and we will give you an honest timeline for your operation rather than a generic one.
In textiles: Arvind Mills, Alok Industries, Maral Overseas, Siyaram Silk Mills, Yesim, Gamateks, Pisa Tekstil, DBL Group and Klash. In food and dairy: DELTA, MEVGAL, Hellenic Dairies and Vamvalis Foods. In chemicals: ROLCO-Vianil and a major Greek paints and varnishes producer.
The company is registered in England and Wales, number 7474026, with its registered office in North Finchley, London. We have people in the United Kingdom, Greece and India, and installed systems in more than 25 countries.
Support is the thing our customers raise most often unprompted. Arvind Mills went out of their way to say our service and customer support should be an example for vendors in the textile world. Implementation can also be backed by targeted consultancy and technology transfer from industry experts where a plant needs it.