Free · 18 pages · No sales call
The Process Efficiency Benchmark 2026
What manufacturers across 25 countries actually saved per kilogram produced, and the four things that separate the top quartile from everyone else.
Free, 18 pages
The Process Efficiency Benchmark 2026
What manufacturers across 25 countries actually saved per kilogram produced, and the four things that separate the top quartile from everyone else.
- Water, energy, CO₂ and cost saved per kilogram, benchmarked by sector
- Where the savings actually come from: recipe, schedule, dispensing or maintenance
- What a realistic first-year figure looks like, and how long commissioning takes
- The questions worth asking any expert-system vendor before you sign
PDF, no sign-up wall
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Straight answers
While you are here
What does Systainable Solutions actually do?
We build expert systems for process manufacturers. In plain terms, software that decides how to run your plant: what to make and when (T-APS), what recipe and machine settings to use (T-DH), and how to track orders, quality and cost across the whole operation (Systain Suite). Our customers are textile, food, chemicals and construction materials manufacturers in more than 25 countries.
How much water and energy could we actually save?
Across 1.3 million tonnes of fabric processed by our customers since 2010, the averages are 38 litres of water and 1 kilogram of CO₂ saved per kilogram of fabric, and 0.10 to 0.20 US dollars of cost taken out per kilogram. Put your own annual tonnage into the calculator on this page to see what that means for your plant.
Is this only for textile manufacturers?
No. It started in textiles and that is where the longest track record is, but the same expert systems now run in dairies, detergents, paints and varnishes, pharmaceuticals and construction materials. Any discontinuous batch process is a candidate.
Do we have to replace our ERP?
No. Systain sits where your ERP does not reach, on the plant floor. The ERP holds the commercial picture, Systain decides and records what actually happens on the machines, and the two exchange data.